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Vibration
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Applications - Vibration Sensors and Industrial Accelerometers in use.
 AC Systems  Click for Typical AC Vibration Systems
 4-20mA Systems  Click for Typical 4-20mA Vibration Systems
 Protection Systems  Click for Typical Protection Systems

Take a look at some of the typical areas where Vibration Sensors are used....

 Offshore & Petrochemical
We now offer AC and 4-20mA versions of the HS-100 and HS-420 Sensor Series which are intrinsically safe being ATEX and IEC Ex cerified for use in both Group I (Mining) & Group II (Petrochemical) applications. These vibration sensors will operate in environments of inflammable gases, fumes, chemicals, powders, dust, etc.
The sensors can be used to monitor vibration levels on pumps, motors, fans and all other types of rotating machinery.
more info - AC & 4-20mA ATEX>>

 Building Services
Vibration sensors are used to monitor the vibration levels of all types of rotating machinery including fans, pumps, motors, etc. in public buildings such as airports, hospitals, stations, sports stadiums,etc.
AHU (Air Handling Units) control the air flow in buildings and because access to the motor and fan cannot be gained, accelerometers perform the task. AC or 4-20mA types can be used depending on whether it is required to monitor continuously into a PLC/BMS system or offline into a data collector via a switchbox.
more info - AC>> more info - 4-20mA>>

 Process Industries
Most process plant is littered with rotating machinery such as fans, pumps, conveyors, gearboxes, motors, centrifuges, mixers,etc.  If any one of these devices starts to deteriorate in its performance it can affect product quality and cause loss of production, or perhaps total close down of the production line. Monitoring of all these critical components can warn engineers of any imminent problems.
more info - AC>> more info - 4-20mA>>

 Utilities
Vibration sensors are used to monitor the vibration levels of all types of rotating machinery including fans, pumps, motors, etc. in power generation stations, gas processing plant and water treatment facilities.
The information gathered by Maintenance Engineers allows them to plan efficiently for repair or replacement of suspect components.
more info - AC>> more info - 4-20mA>>

 Paper, Pulp & Conversion
Paper manufacture is usually a 24 hour, 7 day process where a failure in any of the roller bearings means large losses in production.
Due to this, most modern paper mills emply hundreds of sensors to monitor the total plant. Many of these sensors are industrial accelerometers monitoring the vibration levels on the roller bearings. Increasing levels can be detected early giving Engineers time to plan where repair or replacement can be carried out.
more info - AC>>

 Turbine Power Generation
The use of wind turbines to generate electricity has increased considerably over recent years, many of them being placed in remote areas in particular, out at sea. Because of high penalties for non-production, the rotating parts of these generators need to be continuosly monitored to warn of bearing and component wear so that remedial action can be taken to avoid failures.
more info - AC>>

 Marine
On board ship or submarine, engine bearings, pumps, fans, alternators and other rotating components need continuous monitoring to highlight increasing vibration levels.

Hansford Sensor's submersible vibration sensors have been designed to operate whilst partially or completely submerged to a depth of up to 100 metres.
more info - AC>>

  Coal and Quarry Industries
The coal mining and quarry industries use many machines for various activities, including crushers and conveyors. Another industry where monitoring of rotating parts is critical to avoid plant stoppage.
more info - AC>>
We also offer AC and 4-20mA versions of the HS-100 and HS-420 Series which are intrinsically safe being ATEX and IEC Ex cerified for use in both Group I (Mining) & Group II (Petrochemical) applications.
more info - AC & 4-20mA ATEX>>

  Metals Industry
Vibration monitoring is used extensively in the manufacture and conversion of metals, mainly in steel and aluminium. The important plant that is monitored includes strip roll bearings, pumps, fans and cooling towers where sensors are used which will operate in a IP68 environment.
more info - AC>> more info - 4-20mA>>

  Water & Waste Treatment
Water and waste treatment uses many types of industrial accelerometers to monitor the vibration level trends on motors, pumps and conveyors.
The sensors usually have IP68 rating for submersible use and are sometimes situated in remote conditions at pumping wells and bore holes. Desalination plants are also users of vibration monitoring sensors.
more info - AC>> more info - 4-20mA>>

  Aerospace
Machines that help create the latest commercial and military aircraft by the precision machining of parts and components have to be monitored for vibration levels.
This is normally a remote monitoring situation using sensor models with a low profile that can fit where space is limited.
more info - AC>> 

  Civil & Structural Engineering
Civil and structural engineers typically use numberous accelerometers for the monitoring of movement of buildings, bridges and other structures. This type of measurement requires a low frequency device, which Hansford Sensors will be developing in the near future with their new HS-700 Series.

  Pharmaceutical
Use of vibration sensors in the pharmaceutical industry is typically in Clean Room Manufacturing Cells for drugs.
AHU (Air Handling Units) control the air flow for the drug manufacturing cells and because access to the motor and fan cannot be gained, accelerometers perform the task. AC or 4-20mA types can be used depending on whether it is required to monitor continuously into a PLC/BMS system or offline into a data collector via a switchbox.
more info - AC>> more info - 4-20mA>>

  Automotive & Transportation
Vibration sensors are used in this industry to monitor the vibration levels on machinery producing automotive components, such as engine blocks. The bearings in the shafts and spindle of the machine emit a vibration pattern and when this changes due to deterioration of the machine tools, remedial action can be taken to avoid poor finishing or possible machine damage.
more info - AC>>

  Food & Drink
On production lines for drinks and foodstuffs, monitoring of vibration usually takes place on pumps, fans and conveyors.
Again, another industry where production plant failures or inefficencies can mean large losses due faulty or lost products.
more info - AC>>
To discuss you particular application, call our experienced engineers who will be able to recommend the right vibration sensor to solve your problem.

Tel: +44(0) 845 680 1957
or email sales@hansfordsensors.com

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